We can provide the pipe moulds such as T-tube-type water-cooled metal mold, S-type, N-type and K-type thermal tube molds.
Grade : 15Cr2Mo, 21CrMo10, and 30CrMo.
Dimension : Dia 80mm~1200mm with 3~6m length.
The steelmaking process is EBT+LF/VD and the ingots were forged to the required form once by hydraulic press machine or rotary radial forging machine. The ultrasonic test is carried on according to JB/T1581-96. The pipe mould will be quenched& tempered and performed relieving stress after rough machining (boring), and then the finished machining will be carried out by numerically controlled lathe to meet the quality requirements.
With the same lifetime to those made in America and Germany, our pipe moulds were provided for lots of large manufacturers in China, and were exported to the Central Asia, South Asia, Europe and North America etc.
Standard : YB/T4179-2008, or as per technology agreement.
Grade |
C |
Si |
Mn |
Cr |
Mo |
P |
S |
15Cr2Mo |
0.12~0.18 |
0.17~0.37 |
0.40~0.70 |
2.30~2.60 |
0.40~0.55 |
≤0.009 |
≤0.009 |
21CrMo10 |
0.16~0.23 |
0.20~0.40 |
0.20~0.40 |
2.20~2.60 |
0.30~0.50 |
≤0.009 |
≤0.009 |
30CrMo |
0.23~0.30 |
0.17~0.37 |
0.40~0.70 |
0.80~1.10 |
0.15~0.25 |
≤0.009 |
≤0.009 |
The contents of harmful elements, such as lead, arsenic, tin, stibium, bismuth etc. could be controled according to the purchaser requirement.
Mechanical Property
Grade |
Rm(MPa) |
Rp0.2(MPa) |
A(%) |
Z(%) |
AK( J) |
HBW |
15Cr2Mo |
≥780 |
≥680 |
≥12 |
≥50 |
≥78 |
≥230 |
21CrMo10 |
≥780 |
≥650 |
≥16 |
≥60 |
≥78 |
≥240 |
30CrMo |
≥780 |
≥680 |
≥10 |
≥35 |
≥21 |
≥200 |
The maximum difference of hardness for the full length pipe mould shall be not more than 40HBW.
The Structure of T-tube-type water-cooled metal pipe mold
The size of T-tube-type water-cooled metal mold(mm)
Dia |
L1 |
L2 |
L3 |
D1 |
D2 |
D3 |
D4 |
D5 |
D6 |
(Kg) |
80 |
6287 |
27 |
6129 |
270 |
205 |
164.7 |
97.2 |
164 |
183 |
530 |
100 |
6287 |
27 |
6129 |
270 |
205 |
164.7 |
116.8 |
164 |
183 |
400 |
150 |
6287 |
27 |
6129 |
325 |
266 |
217 |
168.9 |
209 |
209 |
605 |
200 |
6287 |
27 |
6129 |
385 |
325 |
281 |
221.1 |
261 |
288 |
764 |
250 |
6287 |
27 |
6129 |
455 |
385 |
336 |
273.4 |
320 |
340 |
1112 |
300 |
6287 |
27 |
6129 |
520 |
443 |
393.9 |
325.2 |
376 |
387 |
1434 |
350 |
6341 |
37 |
6169 |
575 |
495 |
448 |
378 |
444 |
450 |
2045 |
400 |
6341 |
37 |
6169 |
615 |
550 |
502 |
429 |
494 |
502 |
2416 |
500 |
6341 |
37 |
6169 |
755 |
663 |
606.5 |
532.1 |
608 |
610 |
3557 |
600 |
6348 |
44 |
6169 |
850 |
790 |
716.1 |
635.3 |
715 |
730 |
4274 |
700 |
6348 |
44 |
6169 |
970 |
902 |
828 |
738.5 |
828 |
835 |
5838 |
800 |
6600 |
181 |
6180 |
1148 |
1013 |
948.4 |
843.5 |
940 |
930 |
7269 |
900 |
6600 |
181 |
6180 |
1258 |
1123 |
1058 |
947.5 |
1063 |
1060 |
9800 |
1000 |
6600 |
181 |
6180 |
1350 |
1233 |
1165 |
1051 |
1166 |
1160 |
10516 |
The Structure of S-type &N-type thermal tube mold
Dia |
L1 |
L2 |
L3 |
L4 |
D1 |
D2 |
D3 |
D4 |
D5 |
(Kg) |
150 |
6270 |
1342 |
200 |
500 |
460 |
170.7 |
320 |
290 |
290 |
2900 |
200 |
6470 |
1442 |
200 |
500 |
470 |
221.9 |
380 |
350 |
350 |
3128 |
250 |
6470 |
1475 |
490 |
425 |
613 |
274.4 |
480 |
395 |
395 |
3853 |
300 |
6505 |
1400 |
490 |
425 |
588 |
328 |
480 |
450 |
450 |
4019 |
400 |
6505 |
1400 |
490 |
425 |
716 |
429.1 |
580 |
550 |
550 |
4815 |
500 |
6505 |
1400 |
490 |
425 |
825 |
533.1 |
680 |
650 |
650 |
7213 |
600 |
6445 |
1475 |
490 |
425 |
982 |
635.7 |
790 |
760 |
760 |
7677 |
The Structure of K-type Pipe mold
Dia |
L1 |
L2 |
L3 |
L4 |
D1 |
D2 |
D3 |
D4 |
D5 |
(Kg) |
1000 |
8545 |
2000 |
4200 |
790 |
1371 |
1231 |
1054.4 |
1540 |
1195 |
21000 |
1200 |
8545 |
2000 |
4200 |
790 |
1597 |
1447 |
1262.6 |
1540 |
1412 |
25000 |