1. 牌号 Grade Cr12Mo1V1/ D2/1.2379/X153CrMo12/SKD11
|
GB |
DIN |
W-Nr. |
AISI |
JIS |
BS |
EN |
|
Cr12Mo1V1 |
X153CrMo12 |
1.2379 |
D2 |
SKD11 |
|
|
2. 执行标准 Standard GB/T1299-2014
3. 尺寸、外形、允许偏差 Size , shape ,tolerance
|
状态 condition |
公差 tolerance |
|
磨皮 grinding surface |
-0/+5mm |
|
车削 machined surface |
-0/+3mm |
|
自由长度 free length |
4-6m |
|
定尺长度 fixed length |
-0/+50mm |
|
超长 over long |
7-23m |
|
弯曲度 straightness |
≦3mm/m, 总弯曲度total straightness length ≦ total length总长度0.5% |
|
不圆度 ovality |
不大于公称直径公差的0.7倍 Not greater than 0.7 times the nominal diameter tolerance |
|
锻材生产直径范围forged bar dia range |
140-600mm |
4. 冶炼方法 smelting process
电弧炉+炉外精炼+真空脱气冶炼，下注钢锭，电渣重熔需在合同中注明 EAF+LF+VD bottom pour ingot, ESR need indicate in contract
5. 交货状态 delivery condition
退火磨氧化皮、车光、正火、调质，交货状态需合同注明 annealed grinding surface. If need machining, normalizing or Q&T need indicate in contract
6. 化学成份 chemical composition
|
Grade |
C |
Si |
Mn |
P |
S |
Cr |
Mo |
V |
|
Cr12Mo1V1 |
1.4/1.6 |
≦0.6 |
≦0.6 |
≦0.03 |
≦0.03 |
11/13 |
0.7/1.2 |
0.5-1.1 |
|
SKD11 |
1.4-1.6 |
0.4 |
0.6 |
0.03 |
0.03 |
11-13 |
0.8-1.2 |
0.2-0.5 |
|
1.2379 |
1.45-1.6 |
0.15-0.6 |
0.2-0.6 |
0.03 |
0.03 |
11-13 |
0.7-1.0 |
0.7-1.0 |
|
D2 |
1.4-1.6 |
0.1-0.6 |
0.1-0.6 |
0.03 |
0.03 |
11-13 |
0.7-1.2 |
0.5-1.1 |
其他元素检测需要合同注明 other elements test result need indicate in contract.
7. 交货硬度 hardness
|
牌号grade |
退火状态交货硬度 annealing condition hardness HBW ≦ |
试样淬火硬度test specimen hardness after Q&T |
|
淬火温度Q&T ℃ |
冷却剂cooling agent |
洛氏硬度HRC ≧ |
|
Cr12Mo1V1 |
255 |
820±15℃ preheat 1010±6℃ heating, keep 10-20”,air cooling ,200±6℃ tempering 2 hour |
59 |
8. 低倍组织 酸浸低倍试片上不得有目视可见的缩孔、夹杂、分层、裂纹、气泡和白点。Macrostructure No visible shrinkage, inclusion, delamination, cracks,
bubbles or white spots should be observed on the acid – soaked sample piece
|
钢材直径diameter mm |
1组 group |
2组 group |
|
中心疏松 center porosity |
锭型偏析segregation |
中心疏松center porosity |
锭型偏析segregation |
|
级，不大于 class ≦ |
|
≦80 |
2.0 |
2.0 |
3.0 |
3.0 |
|
>80-150 |
2.5 |
3.0 |
3.5 |
3.0 |
|
>150-250 |
3.0 |
3.0 |
4.0 |
4.0 |
|
>250-400 |
3.5 |
3.0 |
4.5 |
4.0 |
|
>400 |
协商 Negotiate |
电渣钢合格级别供需双方协议 ESR steel qualified level need negotiate.
9. 显微组织 microstructure
1) 珠光体组织 合格级别1-5级，热压力加工用钢不检测 pearlite 1-5 class
2) 网状碳化物 直径不大于60MM合格级别不大于3级 carbide network ≦ 3 class
3) 共晶碳化物不均匀度（冷作模具钢检测）Eutectic carbide inhomogeneity
|
钢材直径diameter MM |
共晶碳化物不均匀度合格级别Eutectic carbide inhomogeneity qualified level |
|
1组group |
2组 group |
|
级，不大于 class ≦ |
|
>120-400 |
6 |
协议Negotiate |
|
>400 |
协议Negotiate |
协议Negotiate |
10. 非金属夹杂物 nonmetallic inclusion
电渣钢结果符合1组，真空脱气钢符合2组 ESR steel conform to 1 group , VD steel conform to 2 group
|
非金属夹杂物类别nonmetallic inclusion type |
1组 group |
2组 group |
|
细系thin series |
粗系heavy series |
细系thin series |
粗系heavy series |
|
级，不大于 class ≦ |
|
A |
1.5 |
1.5 |
2.5 |
2.0 |
|
B |
1.5 |
1.5 |
2.5 |
2.0 |
|
C |
1.0 |
1.0 |
1.5 |
1.5 |
|
D |
2.0 |
1.5 |
2.5 |
2.0 |
11. 脱碳层 decarburized layer
脱碳层深度不大于0.25+1%D,直径大于150mm双方协议 decarburized layer depth not greater than 0.25+1%D, diameter over 150mm negotiate.
12. 超声检测 UT test
执行标准GB/T6402-2008,常规规格执行D/d级，直径400以上双方协议，钢材内部不允许有白点、夹渣、分层、内裂、缩孔等冶金缺陷 standard as per
GB/T6402-2008 /SEP1921 C/c or D/d class. No white spot, slag inclusion, delamination, cracking, shrinkage and other metallurgical defects are
allowed inside the steel
|
缺陷尺寸级别 defect size level |
单个缺陷平底孔直径single FBH mm |
连续缺陷平底孔直径continuous FBH mm |
连续缺陷最大长度continuous FBH length mm |
|
C |
7 |
5 |
40 |
|
D |
5 |
3 |
30 |
|
E |
3 |
2 |
30 |
|
缺陷数量级别defect qty level |
单个缺陷数量single FBH QTY |
连续缺陷数量continuous FBH QTY |
|
个数，不大于 number ≯ |
|
c |
8 |
4 |
|
d |
4 |
2 |
|
e |
2 |
1 |
13. 表面质量 surface quality
锻材表面没有目视可见的裂纹、折叠、结疤和夹杂，如有上述缺陷就清除，深度不大于截面尺寸4%，清除宽度不小于深度的5倍，There are no visible
cracks, folds, scars or inclusions on the surface. If there are any of the above defects, they should be removed with a depth not greater than
4% of the section size and a width not less than 5 times of the depth.
14. 特殊要求 special requirements
超出标准约定范围的供需双方协议 The buyer and the seller negotiate beyond the agreed scope of the standard
15. 起订量 常规生产牌号没起订量要求，有少量现货，交货期30天 MOQ :the grade regular for us no MOQ request , there are ready stock for regular
diameter . No stock book order 30 days delivery time.
16. 特点及用途 features and applications: Cold-work tool steels include the high-carbon, high-chromium steels or group D steels, D2 is the most
popular one,these steels all contain 1.5% to 2.35% of carbon and 12% of chromium. D2 steel is an air hardening, high-carbon, high-chromium tool steel.
It has high wear and abrasion resistant properties. It is heat treatable and will offer a hardness in the range 55-62 HRC, and is machinable in the annealed
condition. D2 steel shows little distortion on correct hardening. D2 steel’s high chromium content gives it mild corrosion resisting properties in the hardened
condition D2 tool steels are used for long run tooling applications, where wear resistance is important, such as blanking or forming dies, punches, forming
rolls, knives, slitters, shear blades, tools, scrap choppers, tyre shredders and so on.
优势 advantage
工艺成熟，炼钢采用气体保护浇注，快锻机开坯，径锻机成材并退火，锻造频率高恒温锻造有利于消除沿晶界分布的网状碳化物。pouring by gas protected ,
blooming by fast forging machine, forming by radial forging machine and annealing, forging with high frequency and constant temperature is helpful to
eliminate the reticulated carbides distributed along the grain boundary.
