Grade 钢种:
1.2367
Standard 标准:
ISO 4957 DIN17350
1.
CHEMICAL COMPOSITION % 化学成份:
|
C |
Si |
Mn |
P |
S |
Cr |
W |
Mo |
V |
min |
0.35 |
0.30 |
0.30 |
|
|
4.70 |
|
0.30 |
|
max |
0.40 |
0.50 |
0.60 |
0.035 |
0.010 |
5.20 |
|
0.40 |
|
2.
STEEL MAKING PROCESS 炼钢工艺:
a) Steel is melted in Electrical Arc Furnaces. 电弧炉冶炼
b) Vacuum degassing required. 真空脱气
c) Bottom poured ingots to be used. 底注钢锭
3.
MACROSTRUCTURE 宏观结构
· Internal defects on the transverse slice using hot hydrochloric acid macro etching should comply as per ASTM E381. 热盐酸宏
观腐蚀横切片内部缺陷按ASTM E381
· Macro structure shall conform to rating S-2, R-2, C-2. 宏观结构符合S-2 R-2 C-2
· The non metallic inclusion determination shall be in accordance with ASTM E45
(Method A) 非金属夹杂物SATM E45-95 方法A
· The grain size shall be in accordance to ASTM E 112-96 Specification and must exceed Grade 5. 晶粒度ASTM E112-96 5以上。
4.
SURFACE DEFECTS 表面质量
Surface cracks and defects on all rolled bars shall be detected using Eddy Current Testing Method. 表面裂纹及缺陷用磁粉探伤方法。
5.
MECHANICAL PROPERTIES 机械性能:
Mechanical properties required as per test piece
Test piece heat treatment : 试样热处理
HEAT |
RULING |
TENSILE |
YIELD |
ELONGATION |
IMPACT |
HARDNESS |
TREATED |
SECTION |
STRENGTH |
STRENGTH |
A% |
KCV |
HB |
CONDITION |
DIA MM |
RM MPA |
RE MPA |
|
|
|
Waiting fill in . If you supply the value will highly appreciate! |
6.
ULTRASONIC TESTING 超声波探伤
Ultrasonic testing results must comply with; 按照SEP1921 3Cc
a) SEP 1921 group 3 class Cc
7.
ID & MARKING 身份及标识
Each bar to be clearly identified with Heat/Cast number and Steel Grade.每根清楚的标记炉号及钢种
8.
SIZE AND TOLERANCE 规格及公差
Diameter, mm |
|
Tolerance |
50 – 100 |
|
+ 1% |
105 – 220 |
|
+ 1,2% |
230 – 250 |
|
+ 2% |
260 – 450 |
|
+ 3% |
460 – 600 |
|
+ 3% |
Rolled bar dia 50-250mm, forged bar diameter 100-1000mm. 轧材直径50-250mm,锻材直径 100- 1000mm.
9.
STRAIGHTNESS AND ROUNDNESS平直度与圆度
a) Straightness deviations shall be Max 2mm per 1 meter.直度≦2mm/米。
b) Out of round shall not exceed 50% of the range of diameter.不圆度不超过直径范围50%
10.
LENGTHS 长度
4 – 5.8 Meter lengths, special requirement can do 20 meters long.一般4-5.8米长,特殊要求可以做到20米长。
11.
TEST CERTIFICATE REQUIREMENTS材质书要求
Inspection certificate in accordance to EN 10204, Form 3.1B and must include the following;按照EN10204 3.1B格式包括以下内容 :
a) Steel grade. 钢号
b) Full chemical composition with Max and Min. permissible variations. 全部化学成份并带上下限范围。
c) Heat / Cast Number
(To be clearly stamped on Bar) 炉号并在头上打钢印
d) Bar diameter 直径
e) Contract Number 合同号
f) Ultrasonic testing must state –
OK 探伤结果必须合格
g) Clearly indicate Quench and Tempered condition.清楚的说明交淬回火状态
h) Mechanical properties shall indicate the following results according to EN10083机械性能
· Hardness results achieved in BHN
· Tensile strength R
M MPA
· Yield strength R
E MPA
· Elongation A%
· Impact energy is to be tested on 3 V notch specimens
i) Macrostructure Test results to ASTM E 381 shall be reported in the Certificate.宏观结构
j) grain size shall be evaluated in accordance with ASTM E112晶粒度